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When last posted, the rusty file destined to be my crooked knife blade had been softened and ground down by hand over many laborious days. The edge of the manufactured blade had also been shaped with a file to a more shallow cutting angle. After working on the blades, creating the angled edge, and polishing off as many toolmarks as possible (still left a few), it was time to finally temper them.


Filing off the teeth; Blade shaped and polished
This involved heating the file back up to a cherry red colour (in an outdoor firepit), quickly bending the tip to the desired angle with pliers, reheating to cherry red and then dumping it into cooking oil to quickly quench and harden the steel (the manufactured blade was already bent, so it was simply heated and quenched). I planned to do this at dusk so that I could see the colour of the heated file more accurately. Since the steps had to be done rather quickly in near darkness, all the required stuff was layed out in an organized fashion. I used a small metal vice/anvil place the blade flat while bending the tip with pliers; a tall & narrow tea can seemed perfect to hold the 450 ml of Sunflower oil to do the quenching. Taking pics of the each step was not an option while working alone, but I did manage to take one blurry shot of the bent blade right before it was dunked in the oil


Ready to go; Quenched in cooking oil
All went well. I was expecting the oil in the can to burst into flames when the superheated steel was immersed but all that ended up was sizzling and the smell of french fries. Once it cooled down a bit, the metal was quickly tested with a hacksaw (not in the pics) to see if it was still soft but the blade simply bounced off the steel without any bite. The quenching had worked. Next morning, the blades were examined and of course were covered in disgusting residue that would need to be polished off. Here are the before and after shots.


Grime after quenching; Quick polishing
These were going to be working knives so I didn't bother polishing them to a mirror finish, just sufficient enough to be clean. The other reason for polishing at this stage is because some of the temper needs to be drawn out otherwise the blades may snap under pressure. This involved baking in the home oven at 450F for about an hour until a straw colour appears on the blade. Baking without polishing first means lots of unnecessary smoke in the kitchen.

This stage went well and next up will be a post documenting the making of the handles.

Update Oct. 2/09: Part 3 on making the handle has been posted.

On the Casa del Taco Portage - When I have my head in a book, is is most often a factual journey for me, whether the book is fact or fiction. It is with my face in a map that my imagination runs. I look at the lines, the geographic code (that many never figure out) and imagine the appearance, the comings and goings, where the game crosses a creek or where I might pitch a tent.

As I portage northward toward the bay, I reach a place where I can look down from some 350 feet and see, a mile distant, the cattail islands in the NW corner. #1 Island merges with the north shore, its north channel obscured by cattails and rushes, but #2 stands out, a ring of clear water around it. From here I can see the oddly angled shape of its shorelines, which I recently surveyed and then put down in ink. I can see the brushy alders and willows in the center of the island and I no longer need to imagine what is there. I know that the ground has been trampled by the low bodies and webbed hind feet of several beaver who come there during the winter to feed on bark. Looking at a map and then going to that place is so different than going to the place and then making a map of it. I can't say that one or the other is better. But, they are, satisfyingly, different.

I set out from the east end of the ancient portage meeting a light rain and stiffening breeze as I reach the shore. I need to see the marsh today to see what changed in the storms of the last few days. I find a 8 foot square floating dock section wedged into the break of Broken Island. It came from a long ways off as I would recognize it if it came from inside the bay. I let the wind blow me up the west channel, watching the scene pass by without effort. It is, still, crazy time for the Canada geese. There are also many herons about, but they are well scattered and instead of standing at the waters edge, they are back 5 or 10 feet in the cattails. The water is a few more inches higher than my last trip and a few of my survey stations are now just submerged.

As I drift in on #1 island, I notice that the 40 mph gusts of yesterday have brought the top half of the osprey tree to the ground. It is a familiar landmark, on a corner of land that I must pass by regularly. One summer, an osprey used it for a perch, until a winter storm broke off the perch. But, the name stuck and the landmark still remains although the silhouette has changed and the tree no longer meets an osprey's needs. I suppose that, in years to come, the silhouette will finally disappear, but somehow, the landmark will remain.

When I get to the north point, I find that the two dead snags that I used in my survey have both crumpled, breaking at their bases. One has fallen into the water. I stop in the NE lagoon and return back the way I came, but continue into the south lagoon.
The high water lets me work my way through the fissures in the cattails, exploring areas that I have not seen for 5 months. The wind has even moved the moving cattail island some, although the water is not yet high enough to really set it in motion, but I can tell.

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