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Showing posts with label you. Show all posts

Tuesday, 20 December 2016

Topic Sailboat self steering you can build


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Tuesday, 10 November 2015

Context How do you make a boat in doodle god


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Wednesday, 8 April 2015

PDF How do you build a rc boat


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Thursday, 19 February 2015

Anchors aweigh a lot can you install a winch
















This is the bow of a new and large center console off shore fishing boat that often goes into the Gulf of Mexico for fishing and diving. After the first trip, the owner calls and wants an anchor winch installed. It seems it wasn't a lot fun to hand haul a couple hundred feet of rode, chain and anchor up from the bottom of the Davy's Jones locker. So I go over to see the boat, and this is what I found. The shiny thing on the bow is a pop up running light. Just to the right and left of the bow light are pop up chocks, and you can see on the left side aft one of two pop up cleats (you can click on the pic for a better view). So just where would the builder think a anchor winch would go? The hatch covers the entire locker! Apparently they didn't think anyone with a large offshore fishing vessel would want one of those new fangled anchor winch devices on their boat. Popeye didn't need a winch on his boats, but then he had lots of spinach. Unfortunately the owners didn't have any cans of spinach on board. All is not lost, and there is a way to solve this problem. I will show you the results in a couple of weeks. A little design forethought by this builder would have saved this owner some real money.


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Saturday, 14 February 2015

Here How do you build a boat on survival craft


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Tuesday, 1 April 2014

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Monday, 10 February 2014

The ORBs have come are you prepared


This boat really was never designed to have an autopilot installed despite the fact it's a twin engined hybrid pleasure bowrider and fishing boat. I visit the boat, crawl around, snap pics to aid my creaky memory and figure it's possible. Not easy, very cramped but I can do it. It has a new Teleflex helm jammed into a tiny console, no worries there other than the lack of room. What I didn't know was something was different, very different about this helm that I think even an experienced installer like myself could easily miss. I would bet that most couldn't tell from the picture what this is, but I'm going to enlighten all. From my experience the line from the movie Groundhog Day "Anything that's different is good" was not.


I visited the local Parker hydraulic fittings distributor and bought a substantial amount of fittings trying to shrewdly anticipate  the problems I was sure to have.

The boat is living in a dealers lot and has to be completed by the end of Friday and this is Monday. I'm also throwing in a chartplotter and transducer which have their own spatial constraint issues. Half of Tuesday gully washes and is a work write off. On Wednesday morning armed with plethora of fittings and tools I crawl into the console and start the process. This is where things start to go south...    really quickly.

I always start autopilot plumbing by taking out the six o'clock return port and draining the hydraulic fluid reservoir into a bottle for later safe disposal. Humm... the plug to the port is not what I was expecting. It needs a hex wrench to remove it. When did this change?

I rummage around in my kit, find the wrench and remove the plug. There is another issue that has to be contended with. Things are so cramped I can't get a bottle under the fitting to catch to hydraulic fluid so I need lots of paper towels under it to absorb the fluid.

Normally there is only a couple cubic inches of fluid, but the damn stuff keeps pouring out. I frantically grab more paper towels and jam them under, but the stuff is still escaping. More paper towels are frantically jammed in and the original ones are so saturated they are now dripping. Finally it stops but not before the oily stuff has dripped into the console on everything, weeped onto the sole of the boat and a small creek of the stuff has run all the way to the stern. A substantial amount of the stuff is now on me also.

What I hadn't noticed was the filler for the helm pump was mounted high up on the console and a foot and a half of half inch plastic hose was also full of fluid. An hour later of clean up and degreasing I'm back behind the pump staring at the fitting. It ain't right. This isn't what I was expecting. Whiskey Tango Foxtrot, what's going on. Nothing I have will fit, and if it's not bad enough it's started or pour again. %$#*!!

I pick up the phone and have a good and animated conversation with Teleflex. What's different is the plumbing. Teleflex's new helm pumps are now using ORB fittings (O Ring Boss) instead of the 1/4" NPT fittings they have used for years.

Their argument is they have a lot of warranty issues with both teflon tape and pipe thread sealants getting into the systems. These fittings eliminate both of these problems. Further you can orient them into any position you want which is often very difficult to do with NPT fittings. I certainly don't disagree with their assessment. These are better fittings but.....

I get the the issues you can have with sealants of all varieties. It only takes a tiny amount of anything in a hydraulic system to cause a check valve or the ilk to allow fluid bypass. Neither gooey thread sealants or tape are great solutions, but this is all we've had for years. Of the two I like the tape better for a number of reasons.

So be it. My Teleflex colleague and I have had this ongoing friendly conversation for years. I understand if they find tape in a system I connected to a autopilot I have voided their warranty. This has never happen to me. In general if they find anything in the helm pump you're in the same position with the warranty.

So here is my problem with the new fittings. It's not that they are bad, because they're really much better. It's where do you get them from? Teleflex apparently is under the impression that West Marine is stocking these fittings in their warehouse. I took a quick look and only found four straight out ORB fittings period. I didn't check every fitting in the Teleflex catalog against the West Marine warehouse, but the next four fitting tries yielded no products in stock. As a matter of fact those three fittings you see above depleted the inventory of the only two hydraulic fittings suppliers within an hours travel of me, and in general their inventory of these smaller ORB fittings were somewhat bleak.

Now there is still a second problem. No matter what I'm still going to have to use some NTP fittings when plumbing an autopilot. Space is cramped, I often have to use NPT nipples, and other creative options to get things to fit. So we're back to the tape or goo thing again. And one more thing, these ORB fittings can be really pricey as you can see from this online marine store. Just to give you a point of contrast a NPT version of this is about $6.00 in brass and locally available

So this is what I'm going to do in the short run. I'm going to buy a good handful of both straight out and ninety degree ORB to NPT adapters like you see in the photo. Everything else will be done with NPT fittings until I can find a better, meaning has the inventory and more affordable sources. This is a good idea, but the supply chain needs some improvement for these particular sized fittings, a lot of it.

The autopilot still isn't finished. I put the return plug back in and refilled the system. My confidence level wasn't very high that I could do the plumbing correctly in the time I had left, and the owner wanted to used his new boat. He leaves town in a couple of days, and then I will finish the plumbing. This way if something goes awry, I have time to find the odd pieces I will need to make it work in the tiny space I have. It's a boat and it's always something.

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Wednesday, 21 August 2013

If you can imagine it its already happening


How quickly is technology advancing? The answer is exponentially. I used Gorp as an example paddling across a river on a floating log around 10,000BC. The bolt of mental lightening had struck. Gorp no float. Log float. Gorp sit on log and float. It would be another couple thousand years, and many toes lost to piranha before the log was hollowed out by Urp to make a canoe. The reality is early man was probably using crude boats made from reeds and bamboo much earlier than this, they just didn't survive through the ages to prove it.

The point of the diagram is to show the relative rate of technological change. In my graph it took Gorp about 5000 years to evolve from paddling to figuring out you could use the wind and save the calories. Looking back from today's perspective it seems it should have been obvious, but it was a long hard slog to get there. Gorp only had stone tools and they weren't exactly precision devices. Weaving of fabrics is still over 5000 years away in Gorp's far future when the first sailboats will finally appear. Crikey, we didn't have the practical tools to make boats out of wood planks until the Bronze age when the rocket scientists of day started producing tools out of metal. This was 7000 years later in Gorp's future to come. Things started to move much faster when we learned to write things down saving the information we have learned. The printing press sped things up too.


The next big jump takes another almost 3000 more years when steam engines started to provide propulsion. After this boat tech starts to really accelerate. Gas and diesel power appears and boats get faster. New boat building materials like steel and eventually fiberglass cascade into the market place and we are now at our current time provided by a GPS satellite.

Perhaps instead of dealing with Gorp and the passing of millennia a better example of technology growth is this more recent one.

It took 80 years to get from the telegraph to the radio and only 7 years to go from the transistor to the integrated circuit. A little over ten years later the microprocessor appeared. Within a single generation computers, the internet, and WiFi appear and the tech advancement curve sharpens upward dramatically.

I have two takeaways. The first one is the consumer, meaning us, drives a huge potion of the technology advancement curve. Products we buy create the huge volumes of manufacturing which in turn drives down costs. At the same time the competition for these huge markets forces new technology and features to be continually added to satisfy the consumer's seemingly insatiable demands. TV and phones are good examples, along with cars and a zillion other things.

Consumer demand doesn't drive all technology change but it's a major player especially on the manufacturing technology side of the fence. Other sources of technology growth include governmental (military space, et al) research and development that transfers downward into the commercial sectors albeit at a slower rate. Navico's impressive Halo radar with it's gallium nitride amplifier is a good recent example of using military developed tech. Lastly basic research and applied science have their roles to play.

Product life is becoming increasingly shorter. Products become obsolete not necessarily because they wear out, but newer products do much more much for equal or more typically less cost. The Raymarine Classic E120 in ten years and multiple generations later has been replaced with the es120 which in real dollars is half the price and substantially more advanced.

In a futurist mode here are some predictions based on my perception of needs in the marine electronics world.

Problem: Chart plotters have been a technological island. Although WiFi connectivity has become all the rage MFD's still have very limited connectivity largely confined to proprietary apps, download and uploads. The exception is Standard Horizon which includes a basic browser in some of their products.

Prediction: Within two years most chart plotters will have full internet access capabilities with browsers and the ability to use amplified WiFi access points and external antennas. We are on the edge of this change now. There are some methods to connect a MFD to a hot spot via a router but information on how to do this is not easily available, intuitive, or included with most systems. This is also where Signal K has an important role to play.

Problem: Mobile devices work poorly on boats due to poor environmental packaging, displays that are not daylight viewable, and fragility.

Prediction: Eighteen months will solve these issues. Rugged and waterproof  phones already exist with up to IPX8 ratings and a small few already have daylight viewable displays. Within the 18 months or less daylight viewable displays will become generally available resulting in more aggressive adoption and use by boaters.

Problem: MFD's are currently single purpose computers that support interfaces to some specialized subsystem such as sonar, radar, and power distribution systems. 

Prediction: In two years or likely less MFD technology will will start to merge with mobile device like hardware technology and will start adopting the Android OS (or possibly a Android/Linux hybrid) with large solid state hard drives. The Android OS is already is used by 85 percent of all smart phones sold worldwide. This will enable use of common off the shelf features like Alexa/Siri style AI assistants with speech, access to over 2 million apps, video streaming, large volume chart and document storage, and other general purpose computing capabilities. In short outside of proprietary subsystems the MFD will gradually become accessible for third party applications.

This will occur because the MFD's lower volume non-special purpose and custom system hardware costs will continue to stay flat while the staggering multi-billion annual production (2.5B est 2017) of mobile device hardware costs will continue to fall while increasing in capabilities. Specialty process subsystems will still be required for radar, and sonar, and a few other DSP and large bandwidth applications.

Problem: Autopilots have little if any awareness of the world around them.

Prediction: In the next two years autopilots will start to utilize inputs like automatically acquired MARPA and AIS targets, machine vision and throttle controls along with improved chart and hazard data to aid in piloting. This will be in part tech derived from the both the drone and automotive industries.


Problem: Chart plotters are losing the external alarm circuit that can actuate a loud alarm for anchor drag, shallow depths and other emergency conditions.

Prediction: Oops, we have started to move backwards here. In general they once all had this feature which is now rapidly going the way of the Dodo. Only Furuno and some Navico products retain this important feature. Mobile devices are filling some of this void with apps.

These were easy predictions for me and in a couple of years I will either be declared "Seer" of the year or I will be running clutching my hat with stars and moons away from a large crowd with torches and pitch forks.

Some of this is starting to occur already. There is more usage of MFD WiFi capabilities working its way towards our boats, however its been half a decade since WiFi first appeared in a MFD and its functionality is still pretty limited. The recent adoption of (AHRS Attitude Heading Reference System) commonly used in drones is now present in several marine autopilots. Furuno's TZ Touch 2 is using the Android OS and is one theoretical generation away from being able to supports apps, Google Chrome and other similar software packages. All of the things I have prognosticated are already commonly used in other markets.

So what slows down marine electronics innovation? For starters the marine electronic market is small when compared to other consumer markets and is dominated by a small group of companies. The other reason is their development efforts have to be spread across a large number of very complex technology platforms. Just adding a new radar or sonar product can eat up a considerable portion of these company's research and product development budgets and they're betting the family farm on its sales.

Competition in this small market also has to contend with the leap frog effect. There are a few recent examples of this. Raymarine was the first to introduce WiFI embedded in a MFD. Within a year the others were all forced to include it in new products or end up behind the curve. Navico was the first with CHIRP sonar, and the others had to follow or get out of the way. It's clear innovation has had a dramatic effect in this niche market. 

The last five years have given us WiFi, Bluetooth, CHIRP Side Scan, Down Scan, Live phased array sonar, pulse compression radar and more. Although difficult to quantify exactly my sense is the level of marine electronics technology has more than doubled over the past five years. I think it will do it again in just three more short years. Tighten your seat belts and batten the hatches. HAL 9000 is coming to your boat sooner than you think.


Buffalo Automation Group link is here.
Advance marine autopilot prototype photo courtesy of the Buffalo Automation Group. 

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Tuesday, 11 June 2013

Cool How do you build a sailboat


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Wednesday, 17 April 2013

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Sunday, 23 December 2012

You cant always get what you want and yes we have no autopilots today



Like the headline says, sometimes you can't easily have what you want. That being said, I say, "that there is aways a way", if you want it bad enough. So here is the problem. 

The boat in question is a Freedom 35'. It's a nice looking, and sturdy vessel, but at the preliminary "design the boat meetings", no one apparently asked the question "Would anyone want to use an autopilot on this boat?"  Or maybe during the meeting, the question was asked, and some curmudgeon at the table said, "Real sailors aren't sissy's like those power boat guys are, they love the feel of the helm for hours on end, and the cold wet ocean spray on their face". In either case, the boat was not designed to have an autopilot installed.

The boat has a Raymarine wheel pilot, but its size, and displacement, exceeds the design specifications of the Raymarine autopilot. It's fine while motoring, or sailing in light winds, but in following seas, or blustery conditions, it does not have the horsepower to keep up. I was called to look at the problem, and see what kind of autopilot options were available. 
















In most cases, when a wheel pilot can't do the job, a inside installed hydraulic, or linear drive autopilot will do the trick. These types of autopilots are both stronger, and faster. This boat has a Edson radial drive steering system. In the picture above, as the helm turns, cables pull the flying saucer pulley thingy you see above left, or right, turning the rudder. It's a good system, especially if the rudder is raked back, as is this one.

















The large pulley sits on top off the rudder post, and passes through a collar mounted on a fiberglass table. So now we will open the proverbial "Can of Worms". Since this is a cable drive system, the hydraulic autopilot drive system is now a moot point, and we are left with the linear drive approach. All we have to do is to mount a tiller arm on the rudder shaft, and use a linear drive motor to push and pull it. Hmmm, no place up near the pulley thing to attach an arm to the rudder, how about below?


Nope, not below, the rudder shaft is encased in a fiberglass shaft. I call  Edson, and ask if they thought I could maybe attach a post to the outside edge the pulley, and attach he linear drive to it. Edson's reply was absolutely not, and the Edson manual says the same thing. I'm quickly running out of options, when I have a small idea. See the little post with the bolt in it, just under the hole in the deck in the picture below? That is the attachment point for an emergency tiller. The emergency tiller is a pipe section, with a slot in the bottom of it, that fits around the bolt you see in the picture. 

Now, if I did some very careful measurements, I could pull the bolt, and have a tiller arm fabricated, attached to a short pipe section that would fit into the emergency tiller pipe pulley mount. It could be drilled out to allow the original bolt to fit through both pipe sections. Take the original emergency tiller to the machine shop, and weld on a smaller section of pipe that would fit into the now smaller pipe. 

Oh crap, none of this would work, the moment would be lifted, Edson wouldn't approve, it would be a mechanically sloppy fit if it wasn't welded, and if it broke, it would most likely take out all of the steering with it.

















As I said there is always a way, but it might not be easy, or cheap, or both. So here are a couple more options, sell the boat, and buy one that you can install an autopilot on, or tear out the existing steering system, and install a hydraulic steering system, or don't be one of those power boat sissies, and enjoy the endless hours at the helm, and the cold wet sea water spray,  Got any idea's?, because I am fresh out of them. Thanks Bill Bishop

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Friday, 2 November 2012

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Tuesday, 7 August 2012

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